In collaboration with Unilever, pro3dure medical has succeeded in developing the world's first functional dental and audiology materials with MSI® technology (Multi-Species Inhibition). MSI® is based on the patented mode of action of special natural substances that inhibit the communication of bacteria. Inspired by the natural compounds produced by the red algae Delisea, the biomimetic MSI® technology was created - for a significant reduction of biofilms on surfaces. Inspired by Nature | Addicted to Function.
With SysTherm® cast 2.0, we are introducing a world first: a cast material for 3D printing that actively supports the curing of thermoflexible casting materials in the cast mold. It is known from daily practice that the catalyst of PU materials can be inhibited during the manufacturing process by, for example, chemical by-products, moisture, or contaminants on/in the casting mold. This inhibition occurs at the interface between the casting material and the cast mold and subsequently leads to incompletely cured areas or sticky surfaces. For this reason, film-forming separators such as SysTherm® SPT-1 are used. (Fig. a) However, depending on the internal geometry of the casting mold, the separator film can tear at sharp edges/bends, causing the above-mentioned inhibition to occur. (Abb. b) This is where pro3dure's Active Separation Technology (AST®) comes in. The resin used for the generative production of the cast molds also incorporates a catalyst for curing the casting material, which ensures perfect curing even at the interface (Fig. c). This results in significantly more robust and therefore more efficient casting processes. The innovative Active Separation Technology (AST®) can also be combined very effectively with the highly advanced SysTherm® SPT-2 separator, which is also equipped with AST® (Fig. d).
Advantages:
prevents sticky surfaces by actively supporting polymerization easy to peel, without sharp edges no nitrogen atmosphere required high transparency no discolouration during post-curing
Intelligent Curing Internal light sensors measure the dose of light reaching objects in the chamber, for quantifiable curing no matter how many objects are present • Vacuum curing A high-performance internal vacuum pump eliminates sticky surfaces caused by oxygen inhibition • Infrared heating Heat to 80°C with internal infrared heating for accelerated reaction kinetics and optimal glass-transition properties • Inert gas connectivity The Cure allows external gasses to be connected if required. Vacuum evacuation before filling ensures minimal gas wastage and residual gas concentrations of less than 1ppm • Touchless entry Keep your hands free with the touchless lid-opening mechanism. A simple wave gesture is all it takes • Smart interface Take control of all curing parameters including dose, time, temperature, vacuum pressure, and external gas input • Acceleration port An external vacuum pump can be connected to the Cure to reduce vacuum pull-down times to seconds.
The new ASIGA MAX 2™ forms the backbone of your digital process chain with the pro3dure materials. This 3D printer, specially developed for the digital workflow in the laboratory, is characterized by maximum productivity with minimum space requirements. With a pixel size (x,y) of 62 μm and a 385 nm UV irradiation source, you have access to the material portfolio of the pro3dure series. This makes the ASIGA MAX 2™ 3D printer an all-rounder.
Discover the new Asiga Ultra™ The Active Layer Monitoring technology guarantees precise layer thickness control for maximum print accuracy and speed. Experience razor-sharp 4K image resolution over a large build area. With the auto-calibrating UV LED system and DLP micromirror technology, the Asiga Ultra offers reliability and versatility. Touchless entry allows you to interact effortlessly without contaminating surfaces. The magnetic platform holder and infrared material heater optimize your workflow and enable the use of a wide range of advanced pro3dure materials. The intuitive user interface and Transparent Mode™ make the printing process easier than ever. Rely on chamber heating for optimal process reproducibility.
audioprint® L-1 is the universal, radiation-curing one-component varnish for surface finishing of hard earmolds and custom shells (e.g. audioprint® GR-1, GR-10 and INR-1). Its optimized flow and adhesion properties produce a homogeneous, high-gloss surface on the earpiece that is easy to clean and scratch-resistant. A novel additive system adapted to the acoustic application ensures maximum protection against yellowing, even after prolonged exposure to UV light. The varnish is available in a wide range of colors.
Advantages:
optimized flowing and adhesion characteristics
audioprint® L-1 is the universal, radiation-curing one-component varnish for surface finishing of hard earmolds and custom shells (e.g. audioprint® GR-1, GR-10 and INR-1). Its optimized flow and adhesion properties produce a homogeneous, high-gloss surface on the earpiece that is easy to clean and scratch-resistant. A novel additive system adapted to the acoustic application ensures maximum protection against yellowing, even after prolonged exposure to UV light. Now available as audioprint® L-1 | MSI, to reduce biofilm adhesion and facilitate cleaning of earmolds.
Advantages:
optimized flowing and adhesion characteristics
MSI® technology for the reduction of biofilms
The audioprint® L-2 FLX lacquer is a light-curing soft touch coating for flexible and hard earmolds. Due to its new chemical formulation you can realize surfaces with highest wearing comfort. By chemical and mechanical bonding the lacquer shows optimum adherence in order to generate a long lasting surface sealing. audioprint® L-2 FLX is an excellent solution for the finishing of generative manufactured earmolds.
Advantages:
long-term UV-irradiation
The audioprint® L-2 FLX is a light-curing soft-touch coating for flexible and hard earmolds. Due to its novel chemical formulation, surfaces with special wearing comfort are achieved. The varnish adheres by both mechanical and chemical bonding, thus creating a long-lasting surface seal. audioprint® L-2 FLX is ideally suited for finishing generatively manufactured earmolds. Now also available as audioprint® L-2 FLX | MSI with reduced biofilm adhesion.
Advantages:
long-term surface sealant
MSI® technology for the reduction of biofilms
audioprint® GR-1 is a laser curing premium resin on the base of (meth)acrylates for the production of hard earmolds and IE shells. The material distinguishes itself by excellent UV irradiation stability in combination with a high elongation at break. audioprint® GR-1 offers high process robustness and fulfills the highest demands on aesthetics without brittleness. The field of application for this high tech resin ranges from SLA technology to also DLP systems with UV sources (≤ 385 nm – 405 nm irradiation sources as audioprint® GR-10). So you will stay flexible during your daily routine!
Advantages:
exceptional UV stability
high process robustness
high elongation at break
highest demands on aesthetics
audioprint® GR-1 | MSI is a laser curing premium resin on the base of (meth)acrylates for the production of hard earmolds and IE shells. The material distinguishes itself by excellent UV irradiation stability in combination with a high elongation at break. audioprint® GR-1 | MSI offers high process robustness and fulfills the highest demands on aesthetics without brittleness. The field of application for this high tech resin ranges from SLA technology to also DLP systems with UV sources (≤ 385 nm – 405 nm irradiation sources as audioprint® GR-10 | MSI). audioprint® GR-1 | MSI reduces, through the additional implementation of MSI® technology, the adhesion of biofilms in a natural way to the surface of earmolds. This specifically improves hygiene in the ear. Advantages: exceptional UV stability high process robustness high elongation at break highest demands on aesthetics MSI® technology for the reduction of biofilms
audioprint® GR-10 is a laser curing premium resin on the base of (meth)acrylates for the production of hard earmolds and IE shells. The material distinguishes itself by excellent UV irradiation stability in combination with a high elongation at break. audioprint® GR-10 offers high process robustness and fulfills the highest demands on aesthetics without brittleness. The field of application for this high tech resin ranges from SLA technology to also DLP systems with UV sources (≤ 405 nm). So you will stay flexible during your daily routine!
Advantages:
exceptional UV stability
high process robustness
high elongation at break
highest demands on aesthetics
audioprint® GR-10 | MSI is a laser curing premium resin on the base of (meth)acrylates for the production of hard earmolds and IE shells. The material distinguishes itself by excellent UV irradiation stability in combination with a high elongation at break. audioprint® GR-10 | MSI offers high process robustness and fulfills the highest demands on aesthetics without brittleness. The field of application for this high tech resin ranges from SLA technology to also DLP systems with UV sources (≤ 405 nm). audioprint® GR-10 | MSI reduces, through the additional implementation of MSI® technology, the adhesion of biofilms in a natural way to the surface of earmolds. This specifically improves hygiene in the ear.
Advantages:
exceptional UV stabilityhigh process robustnesshigh elongation at breakhighest demands on aestheticsMSI® technology for the reduction of biofilms
The new audioprint® GR-10.2 from pro3dure is a 3D printing resin for durable, dimensionally stable, and visually perfect thin-walled earmolds with outstanding mechanical properties that meet the highest standards. audioprint® GR-10.2 sets new standards in quality, safety, and aesthetics. Thanks to its optimized formulation, the material can be processed with precision while offering maximum mechanical strength and increased fracture resistance without appearing “softer or more flexible.”
Advantages:
excellent color and transparency stabilitybrilliant appearanceoutstanding protectioneliably resists perspiration and skin oilsoutstanding protectionmaximum break resistanceup to 60 times more resistant thanestablished hard shell materialsdurable and resilienthigh bending and tensile strength combined with excellent crack resistanceTPO-free